MANDON - modern Andon warning system

STOP DOWNTIME
BEFORE IT STOPS YOU

MANDON is a modern Andon warning system for LEAN manufacturing and predictive maintenance built to detect, alert, escalate, and minimize production downtime

45%Faster response time
30%Less downtime
$200K+Annual savings
Mandon Production Command Center● LIVE

Line 01 · Assembly

OEE 84% · Stable

Line 03 · Press

Temperature anomaly

Line 04 · Packaging

OEE 91% · Stable

Maintenance Queue

3 active actions

⚠ Escalation Triggered

Line 03 anomaly detected. Technician notified. Supervisor escalation in 05:00

Factory floor reality

Production loss does not start when machines stop

It starts when small issues go unnoticed, response time is slow, and accountability disappears between radios, whiteboards, spreadsheets, and disconnected systems

Delayed Awareness

Critical issues go unnoticed for minutes that turn into hours

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No Accountability

No clear trace of who acted, when they acted, and how long the issue stayed unresolved

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Disconnected Systems

Production data is scattered across tools with no single source of truth

Modern Andon execution

Detect, escalate, and resolve issues before they impact production

Mandon captures issues automatically via sensors or manually via touchscreens, triggers the right escalation path, and creates a live record of every action

00:00

Machine anomaly or operator issue is detected instantly

00:05

Technician receives SMS, call, email, or Teams notification

10:00

Unresolved issues escalate automatically to team lead

Resolved

Action history, downtime avoided, and root cause data are stored for analytics

Production DashboardStatus: Live
⚠ Machine Line 3 – Temperature anomaly detected
⚠ Technician notified – escalation in 5 min
✔ Issue resolved – downtime avoided
07mMTTR
98%Alerts routed
0Line stops
Predictive maintenance

Predict problems before they become downtime

AI anomaly detection identifies patterns, flags unusual behavior, and helps maintenance teams act before a small issue turns into unplanned failure

⚡ From reactive response to predictive action
Anomaly Trend MonitorAI ACTIVE

Bearing vibration trend

Risk increasing · maintenance recommended

Action suggested

Inspect Line 03 press drive within current shift to avoid interruption

Measurable impact

Zero production interruption
during MANDON system installation

Only 2 weeksInstallation
$200K+Estimated annual savings
ROI calculator

Estimate your downtime savings

Enter your monthly downtime and estimated cost per hour. The calculator uses a 30% downtime reduction based on the Mandon impact target

No rip and replace

Fits into your existing operations

Mandon integrates with ERP, PLC, IoT, SQL databases, sensors, and existing factory systems without disrupting production

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ERP

SAP, Oracle, and other enterprise systems

Machine PLC

Siemens, Rockwell, and industrial control systems

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IoT / SQL

Sensors, databases, and live production data streams

Implementation

Implementation in only 2 weeks

Rapid deployment without production interruption. Your team keeps running while our team handles the integration work

01

Discovery

We learn your floor, systems, and pain points

02

Tailored Setup

We configure roles, escalation rules, and notifications

03

Deployment

We launch with no interruption to active production

04

Continuous Support

We stay with you to improve performance over time

Schedule a demo

See how Mandon can reduce downtime on your floor

Send your details and we will help estimate where your plant can gain the fastest operational improvement

info@banzae.dev · +1 (210) 445-0123